Inconel 925
Wires
Inconel 925 Wires
Nickel alloys are some of the toughest and most versatile materials used in various industrial applications. The properties of nickel alloys, such as corrosion resistance, high strength, and exceptional heat resistance, make them ideal for use in challenging environments like chemical plants, nuclear power plants, and marine applications. Among the popular nickel alloys is Inconel 925 Wires, a superalloy that boasts exceptional mechanical properties, resistance to oxidation, and excellent corrosion resistance.
Features of Inconel 925 Wires
Inconel 925 is an age-hardenable nickel-based alloy that contains chromium, molybdenum, copper, and titanium. It is ideal for use in demanding applications that require high strength and good resistance to sulfidation and other types of corrosion. Inconel 925 wires are made using a combination of a toughened precipitation hardening and a solid-solution hardening mechanism. This combination of mechanisms enhances the mechanical properties of the alloy, making it highly durable and resistant to fatigue, stress cracking, and creep.
Table of Contents
Corrosion Resistance of Inconel 925 Wires
Inconel 925 Wires have excellent resistance to various types of corrosion like pitting, crevice corrosion, and intergranular corrosion. The alloy’s excellent performance in harsh environments, especially in high temperatures and acidic solutions, makes it popular in the oil and gas industry. Inconel 925 wires can handle environments with temperatures up to 650 degrees Celsius.
Chemical Composition of Inconel 925 Wires
Inconel 925 alloy contains elements that enhance its mechanical properties and make it resistant to stress corrosion cracking, corrosion fatigue, and intergranular corrosion. The primary alloying elements in the nickel alloy include nickel, chrome, molybdenum, copper, titanium, and aluminium. The nickel content is more than 40%, chromium content is 20-22%, molybdenum is 2-3%, and copper is 1.5-3%.
Machining of Inconel 925 Wires
Inconel 925 Wires are challenging to machine due to their toughness and high strength. The material has a high work-hardening rate that makes it prone to micro-cracks and requires high cutting forces. Machining Inconel 925 wires require carbide tools and water-soluble coolants to reduce heat buildup and prolong the tool’s life. Proper tool geometries, low cutting speeds, and high feed rates can also improve machining.
Inconel 925 Wires Manufacturing Process
1. Drawing &
Annealing
2. Extrusion
3. Rolling
4. Forming
Specification of Inconel 925 Wires
| Standards | ASTM A580, A313, A555, A493 / ASME SA580, SA313, SA555, SA493, AMS 5514 |
| Dimensions | ANSI/AWCI – 01 -1992 and ASTM E 2016-11 and RRW 360 |
| Wire Length | Cut Lengths: 0.125" to 72" |
| No Limit on Spooled Lengths | |
| Wires Diameter | 0.0004" to 0.040" |
| 10 microns to 1.0 mm | |
| Other Sizes on Request | |
| Wire Density | 8.89 g/cm3 |
| Ultimate Strength (≥ MPa) | 580-750 |
| Wire Resistance (μΩ.m) | as standard |
| Wire Elongation (≥ %): | 28-30 |
| Surface | Polished bright, Smooth, Bare, Enamel, PTFE, Ceramic, Plated |
| Tempers | Tempers range from dead soft annealed to ultra spring temper |
| Welded Wire Mesh | Roll Width: 24inch, 36inch, 1Metre, 48inch, 72inch, or 84inch |
| Roll Length: 100feet or 150feet | |
| Wires Mesh Weaving Methods | Plain Weave, Twill Weave, Dutch Weave |
| Wire Technique | Cold Rolled, hot rolled |
| Wire Condition | M, Y, 1/2Hard |
| Offered in a wide range of packages including | Spool |
| Reel | |
| Coil | |
| Bobbin | |
| Carrier | |
| Custom packaging provided from as low as 1lb to 200lb tapered plastics | |
| Wire available in form of | Filler Wire, Flat Wire, Coil Wire, Electrode Wire, Welding Wire, Wire mesh, Knitted wire mesh, filter mesh, mig wire, tig wire, spring wire, stranded and twisted wire |
| Test Certificates | Wire Tensile Testing |
| Wire Hardness Testing | |
| Metallographic Inspection / Investigation | |
| Corrosion Testing for Wire | |
| Chemical Analysis for Wire | |
| Alloy Verification | |
| Wire Wrap Testing | |
| Wire Elevated Temperature Testing | |
| Stress Rupture Testing (Creep) | |
| Application & uses | Hardware tools |
| Metallurgy | |
| Machinery | |
| Construction | |
| Shipbuilding | |
| Petroleum | |
| Chemical plant | |
| Power sector | |
| Gas Industry |
Types of Inconel 925 wires
Inconel 925 Welding Wire
Inconel 925 Wire Rope
Inconel 925 Spring Wire
Inconel 925 Wire Coil
Inconel 925 Wire Bobbin
Inconel 925 Ribbon
Inconel 925 Wire Other Types
Inconel 925 Wires Equivalent Grades
| STANDARD | UNS | WNR. |
|---|---|---|
| Incoloy 925 | N09925 | - |
Chemical Composition of Inconel 925 Wire
| Grade | Ni | Cr | Fe | Si | Mo | Cu | Mn | C | S | Al |
|---|---|---|---|---|---|---|---|---|---|---|
| Incoloy 925 | 42 - 46 | 19.55 - 22.5 | 22 min | 0.5 max | 2.5 - 3.5 | 1.5 - 3.0 | 1.0 max | 0.03 max | 0.03 max | 0.1 - 0.5 |
Inconel 925 Wire Mechanical Properties
| Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
|---|---|---|---|---|
| 8.14 g/cm3 | 1343°C | 650 | 300 | 30% |
Inconel 925 Wire Price, Dimension, Weight Details
Countries & Cities we Export Inconel 925 Wire To
Vietnam, Kuwait, Russia, Thailand, North Korea, Singapore, Nepal, Kyrgyzstan, Bangladesh, Armenia, Bhutan, Qatar, Azerbaijan, Maldives, Iraq, Egypt, Philippines, Oman, Jordan, United Arab Emirates, Japan, South Korea, Lebanon, China, Macau, Mongolia, Taiwan, Turkey, Myanmar, Afghanistan, Iran, British, Bahrain, Sri Lanka, Indonesia, Saudi Arabia, Hong Kong, Israel, Malaysia, India.
Austria, Azerbaijan, Belarus, Belgium, Bulgaria, Malta, Romania, Portugal, Turkey, Estonia, Serbia, Norway, Germany, Finland, Netherlands, Monaco, Poland, Sweden, Slovakia, United Kingdom, Hungary, Moldova, Russia, Liechtenstein, Croatia, Switzerland, Ireland, Cyprus, Czechia/Czech Republic, Spain, Denmark, France, Latvia, Greece, Ukraine, Lithuania, Italy, Luxembourg.
Algeria, Angola, Botswana, Burkina Faso, Burundi, Zimbabwe, Eswatini, Egypt, Rwanda, Kenya, Niger, South Africa, Ethiopia, Mozambique, Gambia, Namibia, Cameroon, Tanzania, Tunisia, Mauritius, Central African Republic, Madagascar, Uganda, Mauritania, Seychelles, Zambia, Morocco, Liberia, Nigeria, Libya, Senegal.
Antigua and Barbuda, Bahamas, Barbados, Belize, Saint Lucia, Costa Rica, Panama, Saint Vincent and the Grenadines, Dominican Republic, Dominica, United States of America, Grenada, El Salvador, Cuba, Canada, Guatemala, Honduras, Mexico, Jamaica, Trinidad and Tobago, Haiti, Nicaragua.
Venezuela, Nauru, Colombia, Kiribati, Paraguay, Chile, Australia, Suriname, Solomon Islands, Micronesia, Samoa, Bolivia, Marshall Islands, Argentina, Uruguay, Tuvalu, Peru, Fiji, Vanuatu, Palau, Guyana, New Zealand, Ecuador, Tonga, Papua New Guinea, Brazil.
Hobart, Glasgow, Jayapura, Mahboula, Antalya, Jakarta, Ottawa, Rouen, Liverpool, Ghayathi, Fahaheel, Southampton, Kazan, Sharjah, Lyon, Delhi, Banjarmasin, Mumbai, Ruwais, Vancouver, Barnaul, Krasnodar, Cologne, Novosibirsk, Winnipeg, Ballarat, Strasbourg, Montreal, Omsk, Chennai, Bandung, Lucknow, Düsseldorf, Bristol, Khor Fakkan, Bremen, Fethiye, Medan, Abdali, Mackay, Hawally, Moscow, Bursa, Izmir, Manchester, Perth, Marseille, Darwin, Denpasar, Brisbane, Oxford, Melbourne, Toronto, Paris, Bordeaux, Volgograd, Al Ain, Berlin, Hyderabad, Dubai, Denizli, Konya, Nice, London, Lyon, Munich, Surabaya, Essen, Hamburg, Edirne, Fintas, Navi Mumbai, Saint Petersburg, Ahmedabad, Yogyakarta, Sydney, Quebec City, Fujairah, Toulouse, Mississauga, Makassar, Istanbul, Brampton, Dresden, Al Ahmadi, Surrey, Abu Dhabi, Edinburgh, Bangalore, Birmingham, Lille, Ajman, Chelyabinsk, Bhopal, Jabriya, Newcastle upon Tyne, Dortmund, Al Jahra, Sabah Al-Salem, Kolkata, Augsburg, Saratov, Trabzon, Ankara, Salmiya, Batam, Hatta, Adelaide, Hamilton, Bendigo.
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